YGS3612B CNC-III型

YGS3612B CNC-III型

高速干、濕切臥式數(shù)控滾齒機(jī)

 

CNC DRY OR WET HORIZONTAL TYPE HIGH SPEED GEAR HOBBING MACHINE

YGS3612B CNC-III型高速干、濕切臥式數(shù)控滾齒機(jī)采用展成法原理，通過數(shù)控系統(tǒng)電

子齒輪箱(EGB)功能，實現(xiàn)分齒運(yùn)動和差動補(bǔ)償運(yùn)動。能完成圓柱齒輪、斜齒

輪、鼓形齒輪、蝸輪及花鍵等齒的加工。

本機(jī)床為高速數(shù)控滾齒機(jī)，非常適合于儀器、儀表制造行業(yè)、汽車、摩托車行業(yè)，

微型減速機(jī)行業(yè)及國防軍工等企業(yè)的小模數(shù)齒輪大批量加工。 

YGS3612B CNC-III dry or wet horizontal type high speed Gear hobbing machine

Adopted with principle of generating method and CNC EGB,to achieve gear rack movement and differential compensation,Dry or wet cutting,horizontal type,YGS3612B CNC-III gear hobbing machine is available to precisely produce cylindrical gear,helical gear,drum gear,worm gear and spline etc.

This model is widely applied for large production of small module gears in the Industries of instruments/apparatus,electric tools,motorcycle/auto,reducer motor and aeronautics/astronautics or defense military field etc.

 

主要特點(diǎn)MAIN FEATURES:

1、本機(jī)床為七軸四聯(lián)動，七個數(shù)控軸為:

A一滾刀架回轉(zhuǎn)運(yùn)動

B一滾刀主軸回轉(zhuǎn)運(yùn)動

C一工作臺主軸箱回轉(zhuǎn)運(yùn)動

X一徑向進(jìn)給運(yùn)動

Y一切向進(jìn)給運(yùn)動

Z一軸向進(jìn)給運(yùn)動

U-尾座頂尖運(yùn)動

四個聯(lián)動軸為:B軸、C軸、X軸、Z軸;

2、采用電子齒輪箱(EGB)實現(xiàn)分齒運(yùn)動和差動補(bǔ)償運(yùn)動;

3、快退保護(hù)功能:在斷電或發(fā)生故障按下急停時，同步快退讓刀，避免損壞刀具;

4、具有故障診斷及報警顯示功能;

5、具有二次切削對刀功能:在齒輪粗滾熱處理后，精加工硬度HRC59°±2°的硬齒面加工;

6、滾刀主軸采用伺服電機(jī)直聯(lián)驅(qū)動，減少了傳動環(huán)節(jié)誤差，提高機(jī)床的運(yùn)動精度，配置加強(qiáng)型刀架體，提高切削剛性和加工精度。

7、工件主軸采用高精度齒輪副實現(xiàn)高速高精度分度，并具有消除間隙裝置;

8、具有干、濕切功能:選用合適的滾刀可進(jìn)行高速干式切削;

9、加工精度可達(dá)G B / T 10095.1-2008的6級，齒面粗糙度為Ra1.6u m。

1,7 axes control, 4 axes linkage,the 7 CNC axes are:

  A axis:Hob shaft swivel

  B axis:Hob spindle swivel

  C axis: Workpiece spindle swivel

  X axis:Radial feed

  Y axis:Tangential feed

  Z axis:Axial feed

  U axis:Tail stock movement

  The 4linkage axes are:B,C,X, Z

2,Electronic gear box to achieve gear rack and differential compensation.

3,Backward protection function:when interruption of power or another kind of emergency synchronously retreat knife for protection.

4,Software for fault diagnostics and alarm show.

5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to the hardness of HRC59°±2°.

6,The hob spindle is directly driven by a servo motor, which reduces the error of the transmission link and improves the movement accuracy of the machine tool. It is equipped with an enhanced tool holder body to improve cutting rigidity and machining accuracy.

7,The workpiece spindle adopts high-precision gear pairs to achieve high-speed and high-precision indexing, and has a device for eliminating backlash

8,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting

9,The machining accuracy can reach Grade 6 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.

 

標(biāo)準(zhǔn)配置standard equipment 

SINUMERIK數(shù)控控制系統(tǒng) SINUMERIK 828D CNC system

工件夾緊裝置 workpiece clamping device

全密封護(hù)罩 Close Cover 

10.4"彩色顯示器 10.4" color screen

Ф13刀桿組件Ф13 hob cutter set

集中定量潤滑裝置quantitative lubrication device 

帶空調(diào)的電氣控制箱electric control box with air conditioner

液壓系統(tǒng)hydraulic system

磁力排屑機(jī)、鐵屑箱magnetic chip conveyor 

機(jī)床狀態(tài)顯示燈situation index light

冷卻系統(tǒng)cooling system

機(jī)床減震墊鐵absorber pad 

機(jī)床照明燈illumination light

循環(huán)潤滑系統(tǒng)recycling lubrication system

安裝調(diào)整專用工具install and adjust tools 

滾珠絲杠導(dǎo)軌(進(jìn)口)Ball screw guider(entry)

軸承(進(jìn)口)Bearing(entry)

使用說明書operation&service manual 

 

可選配置OPTIONAL EQUIPMENT 

精密對刀精加工裝置skiving precise cutter setting

工件夾具workpiece clamping device

Ф16刀桿組件Ф16 hob cutter set 

機(jī)動去毛刺裝置mechanical deburring equippment

油霧處理裝置(濕切)oil mist collector(wet)

Ф22刀桿組件Ф22 hob cutter set 

工件輔助托架auxiliary bracket

活絡(luò)頂尖rotatable thimble

 

主要技術(shù)參數(shù)MAIN TECHNICAL SPECIFICATION

項目Item    單位Unit    YGS3612B CNC-III型

最大工件直徑Max workpiece diameter       125mm

最大工件模數(shù)Max module        3mm

最大軸向行程Max axial travel      300  mm

加工齒數(shù)范圍No. of teeth       2~999齒teeth

滾刀最大直徑x長度Max diameter and length of Hob        80 x 100mm

滾刀軸直徑Max diameter of hob arbo      Ф13mm

滾刀竄刀長度Max length of hob shift    100  mm

滾刀主軸(B軸)最高轉(zhuǎn)速Hob spindle rotation speed B-axis        3000rpm

工件主軸(C軸)最高轉(zhuǎn)速Table rotation speed C-axis        1000rpm

X, Z軸快速移動速度X/Z rapid traverse speed       8000 mm/min

尾座頂尖（U軸）行程 Tailstock (U axis) travel           300mm

滾刀架最大回轉(zhuǎn)角度Hob head swivel         ±45°degree

電機(jī)總功率Total Power of motor      18 KVA

機(jī)床外形尺寸(長X寬X高)Overall dimensions      2520 x 2650 x 2100 mm

機(jī)床凈重Net weight       7500 Kg