YK3118CNC型日期：2025-06-19 訪問次數(shù)：54
YK3118CNC型 高效數(shù)控滾齒機 HIGH EFFICIENCY CNC HOBBING MACHINE YK3118CNC高效數(shù)控滾齒機采用展成法原理，通過數(shù)控系統(tǒng)電子齒輪箱(EGB)功能， 實現(xiàn)分齒運動和差動補償運動，能完成圓柱齒輪、斜齒輪、鼓形齒輪、蝸輪及花鍵 等齒的加工。本機床為高效數(shù)控滾齒機，非常適合于汽車、摩托車行業(yè)，減速機、 紡織機械、起重機械、機床等企業(yè)的齒輪大批量加工。 YK3118CNC Adopted with principle of generating method and CNC EGB function,to achieve gear rack movement and differential compensation,Y3120 CNC gear hobbing machine is a kind of high efficiency hobbing machine tool available to precisely produce Cylindrical gear,helical gear,drum gear,worm gear and spline etc.This model is widely applied for large production of small module gears in the motorcycle/auto,reducer motor,textile machinery,lift machinery and ,lathe machine tool etc.
主要特點MAIN FEATURES: 1、本機床為七軸四聯(lián)動，七個數(shù)控軸為: A一滾刀架回轉運動 B一滾刀主軸回轉運動 C一工作臺主軸箱回轉運動 X一徑向進給運動 Y一切向進給運動 Z一軸向進給運動 U-尾座頂尖運動 四個聯(lián)動軸為:B軸、C軸、X軸、Z軸; 2、采用電子齒輪箱(EGB)實現(xiàn)分齒運動和差動補償運動; 3、快退保護功能:在斷電或發(fā)生故障按下急停時。同步快退讓刀，避免損壞刀具; 4、具有故障診斷及報警顯示功能; 5、具有二次切削對刀功能:在齒輪粗滾熱處理后，精加工硬度HRC59°±2°的硬齒面加工; 6、工件主軸采用力矩電機直聯(lián)驅動。并配置高精度的角度編碼器，提高機床的運動精度，提高了零件的加工精度。 7、具有干、濕切功能:選用合適的滾刀可進行高速干式切削; 8、加工精度可達G B / T 10095.1-2008的6級，齒面粗糙度為Ra1.6μm。 1 ,This machine has seven axes and four linkages, and the seven CNC axes are: A axis:Hob shaft swivel B axis:Hob spindle swivel C axis:Table swivel X axis:Radial feed Y axis:Tangential feed Z axis:Axial feed U axis: Tail stock top movement The 4 linkage axes are:B,C,X, Z 2,Electronic gear box to achieve gear rack and differential compensation. 3,Backward protection function:when interruption of power or another kind of emergency, synchronously retreat knife for protection. 4,Software for fault diagnostics and alarm show. 5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to the hardness of HRC59°±2°. 6,Both the and the workpiece are directly driven by an electric spindle plus a torque motor. It is equipped with a high-precision angle encoder to improve the motion accuracy of the machine tool and the machining accuracy of the parts. 7,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting 8,The machining accuracy can reach Grade 6 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.
標準配置standard equipment SINUMERIK數(shù)控控制系統(tǒng) SINUMERIK 828D CNC system 工件夾緊裝置workpiece clamping device 全密封護罩Close Cover 10.4"彩色顯示器 10.4" color screen Φ16刀桿組件φ16 hob cutter set 集中定量潤滑裝置 concentrate quantitative lubrication device 帶空調的電氣控制箱electric control box with air conditioner 液壓系統(tǒng)hydraulic system 磁力排屑機、鐵屑箱magnetic chip conveyor 機床狀態(tài)顯示燈situation index light 冷卻系統(tǒng)cooling system 機床減震墊鐵absorber pad 機床照明燈illumination light 循環(huán)潤滑系統(tǒng)recycling lubrication system 安裝調整專用工具install and adjust tools 活絡頂尖rotatable thimble 滾珠絲杠導軌(進口)Ball screw guider(entry) 軸承(進口)Bearing(entry) 使用說明書operation&service manual
可選配置optional equipment 工件夾具workpiece clamping device 精密對刀精加工裝置skiving precise cutter setting 油霧處理裝置(濕切)oil mist collector(wet) φ13刀桿組件φ13 hob cutter set φ22刀桿組件φ22 hob cutter set Φ27刀桿組件φ27 hob cutter set 機動去毛刺裝置mechanical deburring equippment
主要技術參數(shù)main technical specification 項目Item 單位Unit YK3118CNC 最大工件直徑Max workpiece diameter 200mm 最大工件模數(shù)Max module 3 最大軸向行程Max axial travel 330 mm 加工齒數(shù)范圍No. of teeth 3~999teeh 滾刀最大直徑x長度Max diameter and length of Hob φ80 x 120 mm 滾刀軸直徑Max diameter of hob φ16 mm 滾刀竄刀長度Max length of hob shift 120 mm 滾刀主軸(B軸)最高轉速Hob spindle rotation speed B-axis 3000 rpm 工件主軸（C軸）最高轉速Table rotation speed C-axis 700rpm X, Z軸快速移動速度X/Z rapid traverse speed 5000mm/min 尾座頂尖（U軸）行程 The stroke of the tailstocktop (U axis). 300mm 滾刀架最大回轉角度Hob head swivel ±45°degree 電機總功率Total Power of motor 30 KVA 機床外形尺寸(長x寬x高)Overall dimensions 2550 x 2800 x 2450mm 機床凈重Net weight 9000 Kg
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